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Photochemical etching for complex metal components

We supply precision-etched metal components that meet the most exacting specifications—without the costs and limits of traditional stamping or forming methods.

Overview

A trusted name in photochemical etching

For over 55 years, Vaga Industries has specialized in creating high-precision components from sheet metal for a wide range of advanced technologies and precision engineering applications.

At our state-of-the-art and family-owned production facility in California, our expert engineers use photochemical etching to produce complex metal parts with the flexibility, fast turnaround, and traceability required for success in the modern world.

Industries we serve

Aerospace

Automotive

Defense

Electronics

Medical

Components you can rely on

Burr-free, stress-free, and high-precision metal components that are chemically-etched to custom specifications with repeatability levels nearing Six Sigma standards.

Card reader heads

Resistive strain gauges

Fuel cell electrolyzers

Fuel cell bipolar plates

Magnetic heads

Finger stocks

Microwave screens

Micro filters

Lead frames

RF shielding gaskets, O-rings, etc.

Flat springs

EMI/RFI shielding

GPS components

Connectors and springs

Circuit board shields

Washers

Heat sinks

Busbar stiffeners

Custom metal shims

Electrical connectors

Medical devices and instruments

Speaker grilles

Electric motor laminations

Filters, screens, and sieves

PCB shielding cans

Printed circuit heater exchangers

Benefits & Features

The advantages of photochemical etching

Faster lead-times, greater accuracy, and less distortion compared to traditional sheet metal machining, from first prototype to mass production.

  • 100% burr and stress-free components
  • Works with nearly any metal or alloy
  • Lead-time of days 
  • Repeatability levels near to Six Sigma standards
  • Unlimited complexity at a fixed price
  • Precision accuracy within ±0.025mm
  • Fast, low-cost prototyping
  • Flexible mass production

Process

Our Process

A personal approach to precision metal manufacturing

At Vaga Industries, we work closely with you at every step to create components of the highest quality that meet your exact requirements and industry-specific standards.

Discovery

It starts with a free consultation

We pride ourselves on offering personal, hands-on service to our customers that other companies won’t. For orders large and small, we provide a free design and manufacturing consultation to guarantee that your parts meet your exact requirements and budget.

Prototype

Expert help with your design

Our goal is to deliver a component that exactly matches your needs and your timeline. Prototyping is often the best way to get there. You can submit your specifications to our expert engineers, who will vet your idea personally. We can print several prototype designs at once, giving you more looks at a prototype in less time, for a faster turnaround.

Production

The etching process perfected

With our multi-step photochemical etching process, we can fabricate precision metal parts from virtually any design, any metal, and of any complexity for high or low volume orders. Perfected over three generations, this process includes first article inspection to ensure proper dimensions, and is subject to the most stringent quality controls under our ISO 9001 and AS 9100 certifications.

Delivery

Fast turnaround and global delivery

We offer unmatched turnaround times for photochemical etching. You’ll have a flawless final product In a matter of days, not weeks, unlike with traditional machining methods. And because we understand that timely deliveries are important to your success, we partner with the leading shipping companies to ensure you get your parts on time.

Ready to get started with your component design?

Heritage

Born in California

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Made in the USA

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Global Shipping

We got our start in 1966, carefully photo etching the undersides of stealth fighter wings in a California garage. We’re still made in the USA. Still producing to the most exacting specs. And still providing attentive customer service from first call through final delivery. But today, we’re shipping parts efficiently, all over the globe.

Vaga will be closed for the holidays beginning December 23. We will be back in the office on January 6th, 2025.